The Remanufacturing Process

There is a lot of difference between a rebuild part (sometimes referred to as a spray and prey) and a part that is truly remanufactured. At AAE, all our products are remanufactured to meet the strictest standards in the industry; Best-In-Class or scrap. Going beyond OEM specifications, AAE aims to improve the performance of every part we produce. But remanufacturing goes far beyond just replacing worn or failed components. It requires a complete understanding of how the part must fit and perform on the vehicle. 
Vital to the remanufacturing process is the initial core. The core is the old or failed part that enters the remanufacturing process. As the life blood of any remanufacturer, the core is the raw material from which the process can begin. 

AAE’s remanufacturing process includes 9 critical process steps:

• Core Receiving & Inspection – identification and inspection of cores to ensure that every part entering the remanufacturing process is free from structural damage which would compromise the physical integrity of the part. 
  
  
• Disassembly – every component of a part is completely disassemble and individually inspected. All wearable components such as oil seals, o-rings, and bearings are removed and will be replaced with new parts during the assembly process. All paper, cardboard, oils and scrap metals and plastic materials resulting from the disassembly process are properly recycled for protection of the environment. 
  
  
• Cleaning - every part enters a deep cleaning process that includes a high pressure degreasing wash. The parts are then submerged into Vibrator shakes with aluminum media to clean the exterior housings back to their original surfaces. If required, shot blast processes are used to achieve the desired surface appearance standards. All materials used in AAE’s cleaning processes are environmentally friendly and Bio degradable. 
  
  
• Component Prep - during this stage of the remanufacturing process, hard components are being reconditioned back to their original specification. All rack and pump shafts are polished to precise measurements and finishes using automated center less grinders. New seals and replacement components are gathered and inspected. All fluid lines are tested for pin holes leaks. Port threads are inspected chased for clean and proper fitment. 
  
  
• Assembly - the process of re-assembling the part using with the highest quality new and replacement parts available. AAE’s assembly specialist are master craftsmen with years of specialized training. Only new seal and o-ring packs are installed with precision and care to insure no cuts or tears occur. Pinion clocking positions are measured and set to OE specifications ensuring properly centered racks. All bearings and gears are properly adjusted and lubricated during the assembly process. New o-rings are used as fluid lines are installed. 
  
  
• Quality Control – 100% of all products produced by AAE are air and hydraulically vehicle simulation tested under load to ensure proper seal seating and that the unit is leak free. Computer aided testers measure pressure ranges, fluid flow controls, and steering power assist as compared to control standards specific to vehicle make and model. Test data is collected and retained for every unit. Each part is marked with a specific identifier denoting production date and assembly technician. 
  
  
• Final Part Prep – each part goes through the final stages of production including removal of any residual testing fluids, inner tie rod assembly, boot and clamp assembly, and port plug installation. Each unit is then painted with a high heat and element resistant paint, giving the part that showroom quality appearance. 
  
  
• Packaging – AAE packaging system ensures uniformity and security. Every part is internally packaged on an insert with a heavy duty plastic wrapping providing stability during the shipping process. AAE uses an attractive printed double wall corrugated packaging box. Each part is appropriately labeled including a scanable bar code. AAE provides custom labeling at the request of its customers to include specific competitor part number cross references, as well as complete private brand packaging options. Inventory control and shipping accuracy is as important to AAE as the overall part quality. Utilizing specialist software know as ORDER VARIFIER, AAE is able to ensure an 99.9 % order shipment accuracy rate. Most orders are shipped within 24 hours of receipt.

This 9 step remanufacturing process ensures you and your customers trouble free replacement parts every time.